Ok, we are back after a mandatory blog vacation issued by the boss! Oh wait, that was me and I really was just slacking. So time to stop slacking and post some of what’s been in the shop!
In normal iA fashion nothing should ever be left stock. In this case we take a 997S and add a center radiator. We install and sell these as a whole unit. So whether you are having a shop install it or doing it yourself the kit comes with everything you need. Radiator, lines, bolts, screws, plastic shroud, plastic diverter and so on. It is a pretty nice kit that is great for any 997 headed to the track or someone that simply wants to drop the water temperatures down in a cost effective way. Yes, I did say cost effective. I know that seems foreign to use Porsche and Cost Effective in the same sentence.
The first thing is to remove the bumper. The install should take about 4 hours maybe more if you are a weekend warrior and tripping over that 6 pack of Budweiser on the floor with your buddies. You will want to remove the plastic cover around the latch area. This simply pulls up and around the latch. You will want to also remove the left and right turn signals. Next you will want to remove the torx. You will want to grab T30 and a T20. There are both sizes used in various positions. Pull the torx along the top of the bumper. Next remove the ones in the turn signal area and then work your way under the car and remove all the torx around the lower edge. Next you will want to remove the inner fender liners. I have seen guys do it without removing them, but to be honest to struggle around their placement is a pain and especially if this is your first and only time…it is easier to remove them. There should be 4 torx in the well then I believe two under the car. I always get these mixed up between the turbo and NA cars.
Once you have these all remove you will want to look in-between the fender and bumper just inside the trunk area. There is a blade that pushes like a latch, it mates the bumper and fender together to suck in the body line around the headlight. You can remove these by using a pick and grabbing the hole that is pictured in the jpg. Just tug on the piece. It may seem stubborn but it will come out. Next make sure that you disconnect the plug in the passenger side wheel well by the radiator. The last thing to remove is the headlight washer line. You can do this by pinching in the clip and pulling the hose out. This is located on the driver side on the inside of the bumper just forward of the turn signal.
Now pull the bumper off. Make sure you don’t scratch it!! You have now exposed the front bumper support. It requires a 17mm socket on each of the bolts. Remove these and simply pull the support off. Next you will want to pull the plugs in the radiators on the side. In each radiator there is a factory block off plug in each end. This is so that you can add the center radiator easily and don’t have to change the hoses or the units in order to cool things down! As you can see from the pictures you just pull the clips and then the plugs can be pulled out. Once this is done you can now install the rear shroud. The kit comes with the bolts and nuts to attach it to the body. Grab the hoses and install these. There will be a left and a right hose to connect to the proper ports. I use a little silicone grease around the o-ring. This ensures that the hose drops into the neck and the outer clip seats fully. If it doesn’t and you do not hear a click then the hose will pop out under pressure.
Now install the radiator. Same theory applies here with the silicone grease on the o-ring. This will help slip the hose in to the neck of the radiator. Once you have these in then install the lower support with the 6mm bolts from the kit. Next install the outer shroud. Suck the coolant system down and reinstall the bumper